Macrostructural Analysis Of Friction Stir Welding (FSW) Joints
DOI:
https://doi.org/10.30564/jmer.v1i1.486Abstract
Friction Stir Welding (FSW) technology is increasingly used in aerospace, automotive, construction and other industries. It allows for safe, secure and long-lasting joining of materials that are difficult to weld or non-weldable with traditional methods. In engineering practice, these are primarily aluminium alloys. This article discusses the basic issues related to the FSW technology. The macrostructure of a typical weld is presented. The influence of linear and rotational speed of the tool on the macrostructure of the weld was analyzed (cross-sectional shape, presence of defects). The process of "onion rings" formation in the weld nugget was characterized, taking into account the influence of technological parameters on their morphology.
Keywords:
Friction Stir Welding (FSW); welding parameters; aluminium alloys; macrostructure; "onion rings"References
[1] Ambroziak A (2011). Friction welding of materials with different properties. Wroclaw University of Technology Publishing House (in Polish).
[2] Kadian AK, Puri G, Das S, Biswas P (2014). Effect of tool geometry and process parameters on the material flow of friction stir welding. 5th International & 26th All India Manufacturing Technology, Design and Research Conference (AIMTDR 2014) Guwahati, Assam, India.
[3] Kopyściański M (2013). Microstructure and mechanical properties of Al-Zn-Mg-Cu Sc modified joints made by friction stir welding. PhD Dissertation (in Polish). AGH University of Science and Technology, Cracow, Poland.
[4] Krishnan KN (2002). On the formation of onion rings in friction stir welds. Materials Science and Engineering A327:246–251.
[5] Kwon YJ, Saito N, Shigematsu I (2002). Friction stir process as a new manufacturing technique of ultrafine grained aluminum alloy. Journal of Materials Science Letters 21:1473–1476.
[6] Liu G, Murr LE, Niou CS, McClure JC, Vega FR (1997). Microstructural aspects of the friction-stir welding of 6061-t6 aluminum. Scripta Materialia 37(3):355–361.
[7] Mahoney M, Mishra RS, Nelson T, Flintoff J, Islamgaliev R, Hovansky Y (2001) in: Jata KV, Mahoney M, Mishra RS, Semiatin SL, Filed DP (Eds.), Friction Stir Welding and Processing, TMS, Warrendale, PA:183–194.
[8] Mendes N, Loureiro A, Martins C, Neto P, Pires JN (2014). Effect of friction stir welding parameters on morphology and strength of acrylonitrile butadiene styrene plate welds. Materials and Design 58:457–464.
[9] Mishra RS, Ma ZY (2005). Friction stir welding and processing. Materials Science and Engineering R 50:1–78.
[10] Nandan R, DebRoy T, Bhadeshia HKDH (2008). Recent advances in friction-stir welding – Process, weldment structure and properties. Progress in Materials Science 53:980–1023.
[11] Patil H, Soman S (2013). Influence of weld-process parameters on the material characterization of the friction-stir-welded joints of the AA6061-T6 aluminium alloy. Materials and Technology 47(5):639–645.
[12] Pietras A, Rams B, Węglowska A (2007). Friction Stir Welding of aluminium alloys of 6000 series. Archive of Machine Technology and Automation (in Polish) 27(1):93–102.
[13] Sato YS, Kokawa H, Enmoto M, Jogan S (1999). Microstructural evolution of 6063 aluminum during friction-stir welding. Metallurgical and Materials Transactions A 30(9):2429–2437.
[14] Su JQ, Nelson TW, Mishra RS, Mahoney MW (2003). Microstructural investigation of friction stir welded 7050-T651 aluminium. Acta Materialia 51(3):713–729.
[15] Tehyo M, Muangjunburee P, Binraheem A, Chuchom S, Utamarat N (2012). Influence of friction stir welding parameters on metallurgical and mechanical properties of dissimilar joint between semi-solid metal 356-T6 and aluminum alloys 6061-T651.
[16] Songklanakarin Journal of Science and Technology 34(4):415–421.
[17] Thimmaraju P (2013). Influence of tool geometry in friction stir welding on material flow pattern. International Journal of Current Engineering and Technology 2:230-235.
[18] Thomas WM (1991). Friction stir butt welding. GB patent 9125978, 6.12.1991. International Patent Application PCT/GB92/02203.
[19] Yoo JT, Yoon JH, Min KJ, Lee HS (2015). Effect of friction stir welding process parameters on mechanical properties and macro structure of Al-Li alloy. Procedia Manufacturing 2:325–330.
Downloads
Issue
Article Type
License
Copyright © 2019 Paweł Grzegorz Kossakowski, Wiktor Wciślik, Michał Bakalarz
This is an open access article under the Creative Commons Attribution-NonCommercial 4.0 International (CC BY-NC 4.0) License.