-
1520
-
1085
-
1079
-
628
-
598
Optimization of Input Parameters of AWJM: Using Three Different Abrasives on MS2062
DOI:
https://doi.org/10.30564/nmms.v1i1.892Abstract
The objective of this work is to optimize input parameters of AWJM (Abrasive Water Jet Machining) such as Nozzle Transverse Speed (NTS), Abrasive Flow Rate (AFR) and Stand-off Distance (SOD) using three different abrasives Garnet, Brown Fused Alumina and White Aluminum Oxide on MS2062 and to compare their performance with surface finish, MRR and kerf angle. Experiments were conducted according to Taguchi’s design of experiments. Analysis of variance is conducted to investigate the influence of each parameter on responses Three controllable parameters of three levels are applied for determining the optimal responses The results revealed that NTS is a most significant factor for MRR among three abrasives followed by AFR and SOD, with regards to surface finish and MRR White Aluminum Oxide has emerged as a most strong abrasive followed by Brown Fused Alumina and Garnet. It is recommended, to achieve the better surface finish, less kerf angle and good MRR White Aluminum Oxide be used in place of Garnet which is mostly used by the industry today.
Keywords:
Garnet; White aluminum oxide; Brown fused alumina; Nozzle transverse speed; Abrasive flow Rate; Standoff distance; Kerf angle; MRR; Taguchi; ANOVAReferences
[1] Vishal Gupta, P. M. Pandey, Mohinder Pal Garg, Rajesh Khanna, and N. K. Batra. “Minimization of Kerf Taper Angle and Kerf Width Using Taguchi’s Method in Abrasive Water Jet Machining of Marble.”Procedia Materials Science6 (2014): 140-149.
[2] Karakurt, I., Aydin, G., Aydiner, K., “A machinability study of granite using abrasive water jet cutting technology”, Gazi University Journal of Science 24(1), 143-151, 2011.
[3] Borkowski J.: “Materials cutting with abrasive suspension jet using BorJet system” International Symposium on Unconventional Hydro Jetting Technologies, Koszalin, 2007,pp. 129-136.
[4] P. P. Badgujar ,M.G.Rathi “Abrasive Water jet Machining-A State of Art” IOSR Journal of Mechanical and Civil Engineering (IOSR-JMCE) e-ISSN: 2278-1684,p-ISSN: 2320-334X, Volume 11, Issue 3 Ver. VI (May- Jun. 2014), PP 59-64
[5] D siddha reddy, Asesukumar,MsreenivasaRao”Parametric optimization of abrasive water jet machining of Inconol 800 H using Taguchi methodology” Universal Journal of Mechanical Engineering Vol. 2(5), pp. 158 - 162 DOI: 10.13189/ujme.2014.020502
[6] LeeladharNagdeve, VedanshChaturvedi, JyotiVimal “Implementation Of Taguchi Approach For Optimization Of Abrasive Water Jet Machining Process Parameters” International Journal Of Instrumentation, Control And Automation (Ijica) Issn: 2231-1890, Vol-1 Iss-3, 4, 2012
[7] KamleshH.Thakkar,.VipulM.Prajapati,ShreyashA.Thakkar “A Machinability Study of Mild Steel using Abrasive Water Jet Machining Technology” International Journal of Engineering Research and Applications (IJERA) ISSN: 2248-9622 www.ijera.com Vol. 3, Issue 3, May-Jun 2013,
[8] Akkurt, Adnan, Mustafa Kemal Kulekci, UlviSeker, and FevziErcan. “Effect of feed rate on surface roughness in abrasive water jet cutting applications .”Journal of Materials Processing Technology 147, no. 3 (2004): 389-396.
[9] Momber, Andreas W., and Radovan Kovacevic. Principles of abrasive water jet machining. Springer Science & Business Media, 2012.
[10] Kulekci, Mustafa Kemal. “Processes and apparatus developments in industrial water jet applications.” International Journal of Machine Tools and Manufacture 42, no. 12 (2002): 1297-1306.
[11] Akkurt, Adnan. “Cut front geometry characterization in cutting applications of brass with abrasive water jet.” Journal of Materials Engineering and Performance 19, no. 4 (2010): 599-606.
[12] Selvan, M. ChithiraiPon, and N. MohanaSundaraRaju. “Analysis of surface roughness in abrasive waterjet cutting of cast-iron.” International Journal of Science, Environment and Technology 1, no. 3 (2012): 174-182.
[13] Ay, Mustafa, UlaşÇaydaş, and AhmetHascalik. “Effect of traverse speed on abrasive water jet machining of age hardened Inconel 718 nickel-based super alloy. “Materials and Manufacturing Processes 25, no. 10 (2010): 1160-1165.
[14] Shipway, P. H., G. Fowler, and I. R. Pashby. “Characteristics of the surface of a titanium alloy following milling with abrasive water jets.” Wear 258, no. 1 (2005): 123-132.
[15] Hascalik, Ahmet, UlaşÇaydaş, and HakanGürün. “Effect of traverse speed on abrasive water jet machining of Ti-6Al-4Valloy.”Materials & Design 28, no. 6 (2007): 1953-1957.
[16] Aultrin, KS Jai, and M. DevAnand. “Optimization of Machining Parameters in AWJM Process for a Copper Iron Alloy Using RSM and Regression Analysis.”
[17] Fowler, G., P. H. Shipway, and I. R. Pashby. “A technical note on grit embedment following abrasive water-jet milling of a titanium alloy. “Journal of materials processing technology 159, no. 3 (2005): 356-368.
[18] Iqbal, Asif, Naeem U. Dar, and GhulamHussain. “Optimization of abrasive water jet cutting of ductile materials. “Journal ofWuhan University of Technology-Mater. Sci. Ed. 26, no. 1 (2011): 88-92.
[19] Maros, Zsolt. “Taper of Cut at Abrasive Water jet Cutting of an Aluminum Alloy. “Journal of Production Processes and Systems 6, no. 1 (2012): 55-60.
[20] Li, Huaizhong, and Jun Wang. “An experimental study of abrasive water jet machining of Ti-6Al-4V.”The International Journal of Advanced Manufacturing Technology (2015): 1-9.
[21] Escobar-Palafox, G. A., R. S. Gault, and K. Ridgway. “Characterization of abrasive water-jet process for pocket milling in Inconel 718.” Procedia CIRP 1 (2012): 404-408.
[22] Khan, Ahsan Ali, and M. M. Haque. “Performance of different abrasive materials during abrasive water jet machining of glass. “Journal of materials processing technology 191, no. 1 (2007): 404-407.
[23] Aich, Ushasta, Simul Banerjee, AsishBandyopadhyay, and Probal Kumar Das. “Abrasive water jet cutting of borosilicate glass.”Procedia Materials Science 6 (2014): 775-785.
[24] Matsumura, T., T. Muramatsu, and S. Fueki. “Abrasive water jet machining of glass with stagnation effect.”CIRP Annals-Manufacturing Technology 60, no. 1 (2011): 355-358.
[25] Xu, S., and J. Wang. “A study of abrasive waterjet cutting of alumina ceramics with controlled nozzle oscillation.” The International Journal of Advanced Manufacturing Technology 27, no. 7-8 (2006): 693-702.
[26] Selvan, M. ChithiraiPon, and N. MohanaSundaraRaju. “Effects of Process Parameters & Depth of Cut Model for AbrasiveWaterjet Cutting of Ceramics.” parameters3: 1-8.
[27] Azmir, M. A., A. K. Ahsan, and A. Rahmah. “Effect of abrasive water jet machining parameters on aramid fiber reinforced plastics composite. “International Journal of Material Forming 2, no. 1 (2009): 37-44.